1. Project Background

The 3 million high-performance intelligent all-steel radial tire project of Guizhou Tire Zhazuo Phase III is expected to have a total investment of 2.16 billion yuan, a total land area of 248 mu, and a total construction area of 170,000 square meters. After completion and production, it is expected to achieve annual sales revenue. About 3 billion yuan. The project will make full use of big data and information technology to realize intelligent production, less labor and green operation, and comprehensively build an industry-leading green smart factory based on the industrial Internet platform.

The project plans to purchase a part of brand-new equipment and recycle part of the old equipment. The old and new equipment are mixed, the technological process is complex, and the automation and intelligence requirements are high. The general contractor, Guilin Rubber Design Institute Co., Ltd., has assessed that if the traditional manufacturing mode of component procurement, assembly, installation, programming, and debugging is signed separately, it cannot meet the customer's construction period and quality requirements. At the same time, as a 5G pilot project in Guizhou Province, the project needs to complete the 5G network interconnection between the equipment of the whole plant.

2. Solutions

After detailed communication with the general contractor and the owner, our company has undertaken the turnkey turnkey project of the three-composite extrusion sidewall production line, the three-composite extrusion tread production line, and the three-composite extrusion apex rubber hot-tie production line. The project includes all the work from design, complete set, installation, programming, debugging, and production maintenance; the automation control system of the entire project adopts Rockwell's LOGIX platform, PLC, inverter, servo, and HMI to realize real-time monitoring of data and status. ;The whole plant network system adopts JENET 5G gateway to realize the interconnection of the whole plant equipment

3. Project value

Our company has realized the transformation from component supplier---complete set supplier---solution provider, and has the ability and strength of three electricity general contractors in each process section of the tire industry, which saves the project implementation time and improves the device performance. At the same time, it helped customers realize the integration of equipment control automation, 5G network, and data informatization, realizing the interconnection and interoperability of equipment in the whole plant, and truly realizing the intelligent factory.