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Industrial Informatization

A lightweight, multi-tenant, subscription-based JETRUN®-MOM manufacturing operation management software platform based on hybrid cloud, which is independently developed and designed for industrial enterprises.

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工业信息化

JETRUN-MOM Manufacturing Operation Management System

Relying on the Group's nearly 20 years of experience in implementing automation and informatization projects in various industries in industrial enterprises, JETRON Technology has established JETRON Intelligent Software Research Institute, The intelligent manufacturing laboratory, for industrial enterprises, provides management consulting services such as intelligent manufacturing planning and design, industrial big data analysis, and enterprise informatization strategic planning. With the subscription-based intelligent manufacturing service - JETRUN "Industrial Brain" as the core, it independently developed and designed a lightweight, multi-tenant, annual fee-based JETRUN®-MOM manufacturing operation management software platform based on hybrid cloud, providing cloud-based deployment. The integrated MOM system services, combined with the edge computing controller and the enhanced presentation of 3D-AR/VR augmented reality and virtual reality, serve enterprises to improve quality, reduce costs, reduce consumption, increase efficiency, and enhance customer value.

Since its launch, the system has won the Ministry of Industry and Information Technology's "Recommended Catalogue of Digital Empowerment Service Products for Small and Medium-sized Enterprises" (digital operation category), the Ministry of Industry and Information Technology's 2020 Industrial Internet Pilot Demonstration Project List, and the Ministry of Industry and Information Technology's 2020-2021 Internet of Things Key Technology and Platform Innovation Category , the list of integrated innovation and integrated application projects, and the list of annual provincial industrial Internet platforms in Zhejiang Province; landing cases: Jiuli Steel's mobile Internet of Things project has won a number of national and provincial honors such as the Ministry of Industry and Information Technology's Mobile Internet of Things Application Excellent Case.

Functional module

Order management

Synchronize ERP sales orders, automatically calculate material requirements, and generate purchase plans

Material management

Daily maintenance of warehouse information, out- and in-stock tracking and material control, and processing expired materials according to the process

Purchasing management

Supplier management, purchase order generation and release, purchase order logistics tracking, etc.

Program management

Complete the production capacity model and the BOM production schedule of customer orders, and realize the presentation and monitoring of the planned progress;

Production management

Including production operation monitoring, alarm and event management, KPI indicator monitoring, job organization management, production scheduling management and other business functions;

Cost management

The actual cost is compared with the target cost, and a comparison report is generated, so as to provide a basis for enterprises to reduce costs;

Energy management

Energy measurement collection, energy statistics and unit consumption calculation, energy index management;

Quality Management

Including LIMS assay analysis subsystem and QMS quality management subsystem, quality index database, statistical process control SPC data analysis, etc.;

Transportation management

Track transportation data, count transportation costs, and form product cost analysis;

Device management

Factory model, ledger management, dry slip management, special equipment management, metering management, spot inspection and maintenance management, predictive maintenance, intelligent diagnosis and alarm of equipment status, etc.;

Performance management

Achieve transparency and visualization of project management;

Document management

Realize centralized storage and version control of documents; more secure and smarter; and promote collaborative office.

Key Features and Values

Ø Java enterprise-level platform technology construction, cross-operating system platform, high portability;

Ø Real-time database and relational database fusion technology;

Ø Adopt data caching technologies such as Ehcache;

Ø Use AR 3D display and edge controller to interact with the device;

Ø Adopt micro-service architecture, which is convenient for horizontal expansion and high fault tolerance;

Ø Adopt front-end display technologies such as VUE;

Ø Edge control technology (soft measurement, intelligent diagnosis, APC control);

Ø Intelligent sensing technology, 5G access

Solution

Provide intelligent manufacturing service system for industrial enterprises-Jiechuang "industrial brain", based on cloud platform, big data analysis and other technologies, to achieve vertical integration of intelligent manufacturing services for manufacturing enterprises.

Through the integration and interoperability of production management systems, computer-aided tools and intelligent equipment, intelligent and networked distributed management can be realized, so as to realize the coordination of enterprise business processes and technological processes, and the production resources (materials, energy, etc.) within the enterprise. and dynamic configuration between enterprises.

Jiechuang "Industrial Brain"

Jetron's "industrial brain", combined with edge computing and process optimization control applications, realizes vertically integrated intelligent manufacturing services for manufacturing enterprises, focusing on enterprise quality improvement, cost reduction, consumption reduction, and efficiency increase, and empowers enterprise intelligence Manufacturing, serving the manufacturing powerhouse.

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Serving the manufacturing powerhouse

1) Industry 4.0 ① Smart factory based on IoT technology ② Manufacturing operation management system IEC62264 ③ Batch control management IEC61512 ④ Product life cycle management IEC62890 ⑤ RAMI4 architecture 2) Smart Manufacturing ①Intelligent perception, intelligent diagnosis, intelligent control ②Industrial intelligence, digital prostitution ③Few batches of stars and multiple batches of flexible manufacturing 3) Integration of industrialization and industrialization ①Integrated development of industrialization and informatization ②Manufacturing power, network power, ICT integration 4) Industrial Internet ①Intelligent industrial equipment ②Analysis of complex industrial systems ③Data-driven, 5G interconnection of industrial systems

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Smart Factory Consulting Services

Based on the experience and accumulation of the Jetron technical team in serving the automation and informatization of industrial enterprises for many years, we provide consulting for industrial enterprises in automation, networking, informatization, intelligence and enterprise management, and rely on the company's superb data analysis capabilities. , to provide customers with quantitative enterprise management and process data analysis services, so that enterprises can obtain professional consulting services in the investment of intelligent manufacturing, and protect and enhance the investment value of customers.

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Industrial Data Analysis Services

Effective analysis of accurate process data and data cleaning ETL based on process knowledge and process rules lays an effective statistical foundation for performance indicators.

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Edge computing service

EDGE(Edge computing) is a distributed open platform that integrates the core capabilities of network, computing, storage, and application at the edge of the network of objects or data sources, and provides edge intelligent services nearby, meeting the needs of industry digitization in agile connection, real-time business, data optimization, The key requirements of application intelligence, security and privacy protection not only ensure the real-time data processing, but also reduce the risk of data transmission.

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Factory Cockpit and AR

The JETRON Platform provides the fundamental framework for the Internet of Everything in an industrial environment, using which companies can cost-effectively create value from their smart, connected products, facilitating the evolution of manufacturing business models from product-centric to service-centric Center, providing complete product-as-a-service solutions.

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Intelligent Manufacturing System Architecture

Whole plant intelligent manufacturing solution based on industrial private cloud

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MES

MES (Manufacturing Execution System) is the focal point for the implementation of digital smart factory planning, and it is also the core and key to the construction of digital smart factory. MES is a production information management system oriented to the workshop executive layer. It is connected to the ERP system on the top and PLC program controllers, data collectors, barcodes, testing instruments and other equipment on the site.

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Informatization case

Classic cases covering different industries to meet the needs of various scenarios

Application cases of smart factory solutions in the steel industry

With the continuous acceleration of informatization and the vigorous development of 5G technology, the traditional steel industry has also been greatly impacted. This solution helps a steel industry enterprise build a smart factory, improves the enterprise's competitiveness in the market, and realizes a digital twin platform

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Application Cases of Smart Factory Solutions in Mining Industry

A mining group is a large multinational mining group that focuses on the exploration and development of gold and copper and other metal mineral resources. It is also one of the most profitable and most competitive large mining companies in China's mining industry.

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Application case of a tire industry

The 3 million high-performance intelligent all-steel radial tire project in the third phase of a tire Zhazuo is expected to have a total investment of 2.16 billion yuan, a total land area of 248 mu, and a total construction area of 170,000 square meters. After completion and production, it is expected to achieve annual sales revenue. About 3 billion yuan.

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Textile industry application case

After 40 years of development, a group has gradually established its main business in branded clothing, and has also been involved in real estate development, financial investment and other fields. It is a large multinational group company with diversified development and professional development. Ranked among the top 2000 global enterprises in Forbes in 2021, the top 100 private enterprises in Zhejiang Province in 2021, the top 500 private enterprises in China in 2021, and the top 100 enterprises in Zhejiang Province in 2021, it is the most expensive trademark in Ningbo.

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Unmanned production line

The unmanned factory is the future vision of the manufacturing industry. 5G technology promotes the deep integration and innovation of IT, CT and OT, making this a reality. Jiechuang Technology's 5G+MOM unmanned production system builds a 5G future factory and helps industrial enterprises to transform and upgrade to a true digital, networked and intelligent. Personalized customization, flexible production, and networked collaboration are all possible in the 5G future factory. 5G leads the era and creates a smart future together.

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An automotive industry

The factory is a high-automation and high-information factory specially built for pure electric vehicles, but the data of each module subsystem, each workshop-level subsystem and a large number of automation equipment are isolated from each other, and comprehensive data analysis cannot be carried out in a centralized manner. Therefore, SAIC Volkswagen hopes to Create a data center to open up various systems and equipment to realize data integration and intelligent analysis.

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