The comprehensive popularization of 5G network has detonated people's infinite reverie about industrial manufacturing. With the help of artificial intelligence, big data, Internet of Things, edge computing, blockchain, VR/AR emerging technologies, intelligent manufacturing has opened a new chapter. In the "5G+" era, the intelligent transformation and upgrading of the manufacturing industry will be more comprehensive and in-depth, and the integration and innovation centered on 5G will become a strong support for the development of intelligent manufacturing.

The digital workshop is an important part of intelligent manufacturing and the main battlefield of intelligent manufacturing. It is the key to realizing the integration of manufacturing resources, reducing costs and increasing efficiency. Under the support of 5G technology, an informatized, networked and intelligent digital workshop operation management system and platform have been built.

From September 11th to 13th, at the 2020 World Digital Economy Conference and the 10th China Smart City and Smart Economy Expo, Ningbo Jie Chuang Technology Co., Ltd. Two new products, Gateway and JETRUN-MOM manufacturing operation management system, were unveiled, and with the theme of "5G hand in hand with intelligent manufacturing", they depicted the smart blueprint of smart factories under the empowerment of 5G, and fully demonstrated the technology of JETRUN to the audience. The charm of technology.

Hand in hand with 5G to create the strongest "industrial brain"

Jietron Technology focuses on the technological innovation and research and development of 5G intelligent products. At the beginning of this year, it launched two new products independently developed - JENET 5G intelligent industrial gateway and JETRUN-MOM manufacturing operation management system.  

At the exhibition site, the application of 5G scenarios became a highlight. In addition to the common application of 5G in video and AGV, the combination of 5G+PLC control and 5G+AR technology has attracted everyone to experience and feel it. 5G equipment specially designed for industrial scenarios - JENET 5G intelligent industrial gateway integrates functions such as 5G communication, VPN, industrial protocol analysis, communication and control integration, and combines the products with low latency, wide connection, large bandwidth, and high stability. It can provide stable 5G network connections for various devices, and has strong application expansion capabilities.

JENET 5G intelligent industrial gateway can be widely used in AGV scenarios, visual scenarios, AR/VR scenarios, data collection and monitoring scenarios, remote control scenarios, etc. field.

Another new product independently developed by JETRUN Technology - JETRUN-MOM Manufacturing Operation Management System, by coordinating and managing resources such as personnel, equipment, materials and energy, it can effectively help small and medium-sized enterprises to achieve quality improvement, cost reduction, consumption reduction and increase. To improve the efficiency of business management.

The system covers the key functions of MOM and MES, mainly including ten sub-business systems and auxiliary function modules including order management, planning management, production management, material management, energy management, procurement management, quality management, cost management, transportation management and equipment management.

Based on the comprehensive interconnection of the Internet of Things, the system can run on private clouds and current mainstream cloud platforms, and provide services to customers in the form of subscription services. It is a software (SaaS) that realizes production and manufacturing collaboration, and is widely used in the equipment manufacturing industry. , discrete manufacturing industry and process manufacturing industry, etc.

"Integration of three modernizations" to create a 5G+ intelligent manufacturing unmanned production line

With the all-round application of 5G technology and the accelerated pace of intelligent manufacturing, the manufacturing industry has put forward higher requirements for product informatization and networking on the basis of product automation. technology, seize the opportunity of 5G, and creatively propose the road of "integration of three modernizations".

"Integration of three industrializations" refers to the comprehensive integration of industrial automation, industrial 5Gization, and industrial informatization, which is embodied in "automation + 5Gization + informatization applications and solutions". A wide range of digital platforms, applying emerging technologies such as the Internet of Things, big data, edge computing, 5G, etc., combined with the industrial informatization JETRUN-MOM software independently developed by Jietron Technology and the industrial 5G-based JENET 5G intelligent industrial gateway, help various manufacturing enterprises. Improve and improve the digitization of production factors, the flexibility of production processes and the integration of system services, so as to truly realize the "integration of three industrializations" of intelligent manufacturing.

Then, how to implement the "integration of three modernizations" and what practical application effect it has, the unmanned production line at the exhibition site gives the best answer. It can be said that Jiechuang Technology has moved the condensed version of the smart workshop to the booth, and simulated a 5G+ intelligent manufacturing unmanned production line, which attracted crowds.

The unmanned production line is mainly composed of smart shelves, AGV trolleys, robotic arms, glue applicators and industrial printers. The network architecture of the entire unmanned production line, field devices (AGV, robotic arms, smart shelves, industrial printers, and PLC control cabinets) are interconnected through the JENET 5G intelligent industrial gateway, and data is processed with the JETRUN-MOM system deployed in the cloud. Transmission, realize the real-time interaction between MOM system and equipment.

Customers can place orders through mobile terminal devices such as mobile phones, Pads or PCs. The JETRUN-MOM system decomposes the orders, schedules production according to different station and sequence requirements, and sends production instructions to each execution station, and the shelf robot receives the instructions. After that, take the wine bottle from the shelf and put it on the AGV trolley. The AGV trolley is responsible for handling and transporting the wine bottle to the gluing and printing station. The robotic arm will first clamp the wine bottle to the gluing machine for gluing, and then put it in the industrial It is printed on the printer, and the printed wine bottle is then clamped to the AGV trolley by the robotic arm, and transported back to the shelf for placement.

The production progress, equipment status and usage, energy consumption, raw material reduction, finished product increase and other real-time data information in the entire production process will be uploaded to the JETRUN-MOM system for analysis and display. At the same time, MOM also controls the production line collaboratively. The entire unmanned production line is equivalent to the smallest system of current intelligent manufacturing, and users can also add it to the C2M usage scenario on the basis of this application, which is equivalent to a replicable application.

Rooted in the fertile soil of manufacturing, serving all walks of life

In the process of practical application, the market application of "integration of three industrializations" has blossomed everywhere, including many other fields such as equipment manufacturing industry, discrete manufacturing industry and process manufacturing industry. In the process of assisting the digital transformation of manufacturing enterprises, Jietron Technology has demonstrated strong application expansion capabilities.

According to the needs of the digital transformation and upgrading of Zhejiang Jiuli Special Materials Technology Co., Ltd., JETRUN Technology collects the underlying production data of customers, and conducts centralized analysis and management of various production data to provide underlying support for the JETRUN-MOM system to be deployed in the future. At the same time, with information as the driving force, it helps customers improve physical productivity, realize refined production process and intelligent enterprise management.

In response to this development demand, Jietron Technology is based on the mobile cloud platform and 5G core network, with JENET 5G intelligent industrial gateways and technical integration solutions of various management systems, equipped with NMS system to configure and manage the gateway, and open 5G communication links for customers at the same time On the one hand, it realizes information-based data collection, and on the other hand, it realizes the management and reverse control requirements of the PLC system for the underlying equipment, and completes the digital, networked, and intelligent upgrade of on-site production and management, and finally realizes the goal of a smart factory.

With the obvious advantages of application modularization, ease of use, and easy maintenance, Jietron's advanced intelligent equipment and systems help enterprises optimize technological processes and equipment technologies, help enterprises build intelligent production lines, intelligent workshops and intelligent factories, and achieve lean production, agile manufacturing, Fine management and intelligent decision-making. The company's core business covers petroleum and petrochemicals, tires, metallurgy and non-ferrous metals, automobiles, consumer goods, building materials, electric power, rail transit, water treatment and other industrial sectors, serving more than 8,000 customers.

In the future, Jiechuang Technology will focus on industrial automation products, 5G products and information products, and customer needs. From design, development to implementation, the whole process will help enterprises realize intelligent transformation and upgrading.